What Is The Working Process Of The Ultrasonic Cleaning Machine, And in Which Industries?

Mar 04, 2023

What is the working process of the ultrasonic cleaning machine, and in which industries?
Rust removal principle of ultrasonic cleaner:
The high-frequency vibration signal generated by the ultrasonic generator is converted into high-frequency mechanical vibration through the transducer and propagated into the medium. The ultrasonic wave radiates forward in the cleaning liquid, which makes the liquid move and produce tens of thousands of tiny bubbles. The tiny bubbles in the liquid vibrate under the effect of the sound field. When the sound pressure reaches a certain value, the bubbles grow rapidly, then suddenly close, and shock waves occur when the bubbles close, Damage the insoluble dirt and make them loose in the cleaning solution, the solid particles will be separated, and then reach the purpose of cleaning the surface of the parts.
Ultrasonic cleaning is better than traditional cleaning methods, with greatly shortened cleaning time and improved cleaning cleanliness, which can greatly save our labor costs and improve cleaning efficiency.
Working process of ultrasonic cleaner:
Preparation: add the cleaning solution into the cleaning tank, and it is required to reach the predetermined water level. The cleaning solution will be gradually consumed during the work, and attention should be paid to timely supplement. Turn on the power, and the power indicator is on. Working status without time: press the ultrasonic key, the ultrasonic indicator light will be on for a long time, and the ultrasonic cleaning will start. The ultrasonic power nixie tube will display the current ultrasonic power value. Press the ultrasonic key again to finish the ultrasonic cleaning.
Timing working status: press the timing key, the timing indicator will flash, the ultrasonic cleaning will start, and the cleaning time nixie tube will display the set time value. Press the ultrasonic key, the ultrasonic indicator will be on for a long time, and the ultrasonic cleaning will start. The ultrasonic power nixie tube will display the current ultrasonic power value. The time indicator is on for a long time, and the cleaning time value decreases in 1 minute. When the cleaning time decreases to 0, the buzzer will alarm, indicating that the cleaning is finished.
Frequency conversion cleaning: frequency factor will affect the cleaning effect. Generally, lower frequency is used for dirt that is difficult to clean, and higher frequency is used for precision cleaning occasions. Warm cleaning: temperature: as the temperature of the cleaning solution rises, the bubbles existing in the liquid will block the sound wave and weaken the ultrasonic wave. However, in conventional cleaning, the liquid temperature will be increased to increase the cleaning capacity. The appropriate liquid temperature must be determined for different cleaning fluids and cleaning products. Generally, the liquid temperature is 50-60 ℃.
The ultrasonic cleaner is equipped with an independent drain valve to drain liquid manually, which is convenient for operation and improves work efficiency; The control box of ultrasonic cleaning machine adopts a new dual-frequency circuit, which has stepless adjustable power, dual-frequency sweep tracking, digital display frequency display, digital display power display, separate filter circulation system, and dual or single cylinder filter.